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Bean Bag Filling: Foam, Beads or Memory Foam, and How Much to Add

Shredded foam, polystyrene beads or memory foam: how each bean bag filling feels, how much to buy for a refill, and how to top up without a mess.

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A gray bean bag chair in a sunlit corner of a room beside a small side table

For a bean bag that keeps its shape, choose shredded polyurethane foam; for a lighter, cheaper fill, choose polystyrene beads, which compress and need topping up. Memory foam feels denser and slower. Bean Products suggests 100 to 150 liters for a 3 foot bag and 200 to 300 liters for a 4 foot one. Lock the zipper afterward.

For choosing the bean bag itself, start with our bean bag size and shape guide.

Foam, beads or memory foam: how each one feels

The fill decides whether a bean bag feels like a soft cushion or a shifting pile, and how often you will be adding more.

Filling How it feels Upkeep Weight
Shredded polyurethane foam Soft and springy, holds its shape Fluff it now and then; tops up rarely Heavy in large sizes
Polystyrene (EPS) beads Moves around you, firm at first Compresses over time, needs topping up Light
Shredded memory foam Dense, slow to spring back Knead and fluff now and then Check the listing

Shredded foam

CordaRoy’s, which fills its own bean bags with shredded polyurethane foam, says this fill does not flatten easily and bounces back, so it needs topping up less often. The trade is weight: Ultimate Sack lists its 5 foot foam bean bag, filled with 100% new shredded polyurethane foam in an inner liner, at about 50 to 55 pounds.

CordaRoy’s sells its foam filler in 5, 10 and 20 pound packs and says you add or remove foam to set the firmness you want.

Polystyrene beads

Expanded polystyrene, sold as EPS beads, is the classic fill. CordaRoy’s describes the beads as lightweight and inexpensive, but says they tend to compress and lose their support fairly quickly. A bead bag is easy to carry between rooms, but expect to top it up.

Memory foam

Shredded memory foam is memory foam cut into small pieces. It springs back more slowly than standard shredded foam, so the bag feels denser and molds around you. Knead and fluff the bag every so often to break up any lumps.

Bean bag filling: shredded foam and beads on eBay

Shop bean bag filler

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How much bean bag filling do you need?

Beads are sold by volume and foam by weight. Start with your bean bag’s own label or size chart. Without one, Bean Products, a Chicago maker, gives these rough amounts for a full fill:

Bean bag size Filler for a full bag (Bean Products) In cubic feet
3 ft (small, kids) 100 to 150 liters About 3.5 to 5.3 cu ft
4 ft (medium) 200 to 300 liters About 7 to 10.6 cu ft
5 ft (large) 350 to 450 liters About 12.4 to 15.9 cu ft
6 ft and up 500 to 600 liters About 17.7 to 21.2 cu ft

A top-up takes much less. Bead refills are often sold in 100 liter bags, like the Posh Creations refill sold at Target, which its listing puts at about 3.5 cubic feet. One cubic foot is about 28.3 liters, which helps when one bag is labeled in liters and another in cubic feet.

For foam, there is no single chart, because the right amount depends on how firm you like it. CordaRoy’s advice is to fill and fluff until you reach the firmness you want. The practical method is the same for both fills: buy less than you think, fill, sit in it for a day, and add more if you still sink to the floor.

Tip

A bag that holds you just off the floor when you sit in the middle is usually close to right. Overfilled bags feel hard and rounded; underfilled ones fold flat under you.

How to refill a bean bag without the mess

  1. Pick the spot. Work on a hard floor you can sweep, or in an empty bathtub, away from fans and open windows.
  2. Find the inner liner. Most bags have an outer cover and an inner liner that holds the fill. Refill the liner, not the cover. CordaRoy’s clips the zipper pull on its liner for child safety, so you open it with a paperclip.
  3. Make a funnel. For beads, roll a sheet of card or cut the bottom off a large plastic bottle. Posh Creations suggests unzipping the bottom of its refill bag and pouring from there.
  4. Pour in stages. Add some, close the liner, sit in it, then add more.
  5. Close and lock. Zip the liner, then the outer cover, and put back any lock or clip.
  6. Clean up. A damp cloth or a vacuum hose picks up stray beads; check behind furniture too.

New foam needs time. CordaRoy’s says to allow 24 hours for a pack of its foam filler to expand, and up to 3 to 5 days for a whole new foam bean bag, depending on size. Bouncing the insert and kneading lumps speeds it up.

Safety

Loose beads are a choking and inhalation hazard for young children. CPSC’s notice on the Ace Bayou bean bag recall says children who opened the zippers could get trapped and “suffocate or choke on the bean bag chair’s foam beads.” Refill with children out of the room, sweep up every stray bead and make sure every zipper is locked or clipped afterward.

Refill or replace?

CordaRoy’s suggests refilling when the cover is in good shape and replacing the bag when it is torn or worn through. Signs the fill is finished:

  • The bag has gone flat and stays flat after fluffing.
  • You sink through to the floor when you sit down.
  • It has started to smell.

If the cover is ripped, the zipper is broken or the lock is missing, a refill will not fix it. A new bag with a locking zipper is the safer buy, especially with children at home.

Foam bean bag chairs on eBay

Shop bean bag chairs for adults

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What to do with old filling

Old beads scatter, so pour them into a strong plastic bag and seal it. Then check your local waste rules: some areas take polystyrene at drop-off sites, while others ask for it to be bagged in household trash. Posh Creations describes its EPS beads as recyclable, but whether your area accepts them is a local question.

Foam that is still springy can fill a floor cushion; flat, crumbly foam goes out bagged with the cover.

Yellow and green fabric bean bags on a lawn in front of a stone wall
A well-filled bag holds its shape when nobody is sitting in it.

A refilled bag pairs well with a warm throw blanket.

Frequently asked questions

What is the best filling for a bean bag?

It depends on the feel you want. CordaRoy's, which sells foam fill, says shredded polyurethane foam bounces back and does not flatten easily, while polystyrene beads are light and cheap but compress fairly quickly. Shredded memory foam, the slow-recovery foam used in mattresses, feels denser and molds around you.

How much filling does a bean bag need?

Go by the size of the bag and check its label first. Bean Products, a Chicago bean bag maker, suggests about 100 to 150 liters for a 3 foot bag, 200 to 300 liters for 4 feet and 350 to 450 liters for 5 feet. A top-up takes far less, so buy in stages.

Can you mix beads and foam in a bean bag?

You can, but they settle differently, so the beads tend to sink below the foam. If you mix them, keep each fill in its own inner liner or accept that the bag will need fluffing more often.

Why is my new foam bean bag flat?

It was compressed for shipping. CordaRoy's says its foam bean bags can take 3 to 5 days to fully expand, depending on size, and that fluffing and bouncing the insert helps the foam loosen.

How do you get rid of old bean bag beads?

Keep them sealed in a bag so they cannot scatter, then check your local waste rules. Some areas accept polystyrene at drop-off sites, while others want it bagged in household trash.

Sources

  1. Best Bean Bag FillerCordaRoy's
  2. Bean Bag Foam FillerCordaRoy's
  3. How Long Does it Take for a Bean Bag to Expand?CordaRoy's
  4. How Often Should You Change Bean Bag Beans?CordaRoy's
  5. How Much Bean Bag Filler Do I Need?Bean Products
  6. Posh Creations 100L Bean Bag RefillTarget
  7. Ultimate Sack 5000 Luxe Big Adult Bean Bag ChairUltimate Sack
  8. Ace Bayou Reannounces Recall of Bean Bag ChairsU.S. Consumer Product Safety Commission

Part of our guide to Bean Bag Chairs for Adults: What Size and Shape to Get.

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